WORKING SPACE :

Our workshops are spread over a Constructed area of:
Built-up Area : 30,000 sq.ft.
Open Plot Area : 10,000 sq.ft.

MANUFACTURING CAPACITY:

The Manufacturing Capacities per month on Single shift-working are:
A) CABLE TRAYS/ SHEET METAL COMPONENTS
Cutting of sheets/angles into Requisite Size : 600 MT
Forming Sections : 600 MT
Welding : 300 MT
Perforations : 300MT

LADDER TRAYS : 1500m per day

PERFORATED TRAYS/ TRUNKING : 3000m per day

Hot Dip Galvanizing : 1000 MT

B) EARTHING MATERIAL : 500 MT

C) STRUCTURES

Fabrication : 100 MT
Hot Dip Galvanizing : 500 MT

D) OVERALL GALVANIZING : 2000MT

Taking into consideration the Availability of Working and Open Space, we do not foresee
any problem in Manufacturing / Storing the various items.

SHEET METAL FABRICATION (Stainless Steel/ Aluminium/ Carbon Steel & Alloys)

• CNC HYDRAULIC SHEARING MACHINE
• CNC PLASMA PROFILE CUTTING MACHINE
• CNC HYDRAULIC PRESS BRAKE
• CNC HYDRAULIC TURRET PUNCH PRESS
• CNC PNEUMATIC TURRET PUNCH PRESS
• MECHANICAL GULLITONE SHEARING MACHINE
• HYDRAULIC/ PNEUMATIC / MECHANICAL PRESS BRAKE
• MECHANICAL SEMI AUTOMATIC PERFORATING LINES
• MECHANICAL NIBBLER FOR PROFILE CUTTING
• 3-ROLLER PLATE BENDING MACHINE

STRUCTURAL FABRICATION (Stainless Steel/ Aluminium/ Carbon Steel)

• HYDRAULIC SHEARING MACHINE
• HYDRAULIC PUNCHING MACHINE (Plates, Angles & Channels)
• MECHANICAL PUNCHING MACHINE (Plates, Angles & Channels)
• MECHANICAL 3 IN 1 MACHINE (Plates, Angles & Channels)
• BANDSAW (Pipes, Plates, Angles & Channels)

SHEET METAL & STRUCTURAL FABRICATION

• MECHANICAL POWER PRESS
• MECHANICAL DRILLING MACHINES
• PROGRAMMABLE INVERTER based MIG/ MAG WELDING MACHINES (SS/ Aluminium)
• PROGRAMMABLE AC/ DC PULSE TIG WELDING MACHINES (SS/ Aluminium)
• MIG/ MAG WELDING MACHINES (SS/ Aluminium/ CS)

ANCILLARY EQUIPMENT

• PORTABLE EQUIPMENT
• MAINTENANCE EQUIPMENT

MATERIAL HANDLING FACILITY

• LONG TRAVEL E.O.T. GIRDER CRANE
• MONORAIL CRANE
• CROSS TRAVEL ELECTRIC HOISTS

POWER

• MAIN GRID SUPPLY
• BACK-UP SUPPLY

A) Coating Test for Hot Dip Galvanized / Painted / Anodised Material :

B) Dimensional Check :

(Latest Technology – High Velocity Gas fired Furnace)

Location : C-532, TTC Inds. Area, MIDC, Navi Mumbai
Galvanizing Capacity : 80MT per day
Max. Job Size : 7.0(l) x 0.8(w) x 1.0(h) (double-dipping)
1. Plot Area : 3000 m²
Built-Up Area : 1750 m²
2. Galvanzing Bath : 1No. – 7.0(l) x 1.0(w) x 2.0m(d) – zinc capacity of 90MT
3. Degreasing Tank : 1No. – 8.0(l) x 1.0(w) x 1.8m(d)
4. Pickling Tank : 2Nos. – 8.0(l) x 1.0(w) x 1.8m(d)
1No. – 10.0(l) x 1.0(w) x 1.8m(d)
5. Rinsing Tank : 1No. – 8.0(l) x 1.0(w) x 1.8m(d)
6. Pre-flux Tank : 1No. – 8.0(l) x 1.0(w) x 1.8m(d)
7. Drier Pit : 3No. – 8.0(l) x 1.0m(w) x 2.0m(d)
8. Quenching Tank : 1No. – 8.0(l) x 1.0(w) x 1.8m(d)
9. Dichromating Tank : 1No. – 8.0(l) x 1.0(w) x 1.8m(d)
10. Borewell : 1No. – To ensure availability of water at all times
11. Neutralizing Tank : 3Nos.
12. Air Pollution : 1 Set for Zinc Bath
Control Equipment : 2 Sets for Acid Tanks

B. Material Handling Facility :

I] Plant Process Area
1. E.O.T. Crane : 4 Nos.
2. Electrically Operated : 8 Nos. 3MT Capacity Each
Hoists

II] Material Yard Area
1. E.O.T. Crane : 2 Nos. (1no. for finished material)
2. Electrically Operated : 4 No. 3MT Capacity Hoists

C. Testing Facilities :

Testing Laboratory is fully equipped with the Apparatus required for conducting Routine
and Type (Destructive) Tests as per the relevant Indian/ International Standards.

1. Electronic Elcometer : To measure Zinc Coating at any point in Microns
2. Zinc Coating By Stripping : Electronic Weighing Scale
3. Preece Test Apparatus : Copper Sulphate Solution Test
4. Hammer Test : Standard Hammer (As per IS)
5. Hydrometer : To test Acid strength/ Iron content in Pickling and
Preflux Tanks, etc.
6. Weighing Scales : 500 kg Platform Type – Electronic

D. Power :

1. MSEB : 150 HP
2. Diesel Generator : 75 HP